Except for buildings where the concrete slab is left exposed such as a warehouse, all concrete floors are covered with a screed layer which provides a final level finish onto which is installed the floor covering, tiles, carpet, wood etc. When underfloor heating is installed, perimeter wall insulation and floor insulation panels with a fitted moisture barrier are installed on the floor slab and the underfloor pipework secured to the panels. This is then covered with the final screed layer. The screed has to be of suitable depth for strength and to provide sufficient cover over the underfloor heating pipework to avoid the screed cracking. When installed over floor insulation the screed is called a floating screed.
Traditionally, the use of screed has been a potentially time-consuming element of construction. Screed is laid as a wet mix or semi dry, on top of the underfloor heating pipes which have already been fixed and pressure tested for leaks. However, the screed will take some time to dry, and the final floor finishes cannot be laid until it has fully dried out; while the use of the heating system itself to assist in this can be hindered by concerns that the screed will dry too quickly and may crack.
The arrival of enhanced floor screeds addresses a number of these concerns. Enhanced screeds not only allow the screed mix to fully hydrate but act as a capillary pump to remove excess water from the screed and any remaining moisture is locked in, crystalised and turned to stone. An example of this screed type is FlexiDry, which provides a more consolidated molecular structure giving stability and dries extremely quick; it also provides protection against issues such as cracking. As a result, contractors can be sure that underfloor heating can be installed on a tighter construction programme as the enhanced screeds will dry quicker without the problems that this may sometimes bring.
Warmafloor are involved in many projects which also include screeding as part of the total heating package. We work very closely with our screeders and recommend FlexiDry screeds. www.flexidry.com
There are four main types of screed that are used:
Sand and cement screeds are a mixture of sand and cement generally in a 4 to 1 mixture ratio with water. We recommend the use of added fibres which reduce micro cracking to the screed surface and surface abrasion.
Enhanced screeds are sand & cement screeds with added chemicals that improve the properties of the standard screed. The improved properties include faster drying times and/or extra strength. The additives are made by various manufacturers and are sold under their own trade name. E.g. Flexidry. The screeds can be obtained ready mixed or the additives can be site mixed. We recommend Flexidry products.
Anhydrite screeds are a different type of screed from sand & cement. The screed is made from calcium sulphate, sand, water and other chemicals to form a liquid screed. Unlike sand and cement screeds (which are spread, compacted and levelled), the screed is poured onto the floor through a delivery hose and levelled with a dappling bar. Large areas can be covered much quicker with this screed type. It is essential however, that the floor and edge insulation must be fully waterproofed by taping and sealing all joints in the floor and edge insulation. These screeds are sold under manufacturers trade names and delivered to site ready mixed. Whilst a large area of this screed can be installed quickly it has the disadvantage of a long drying time and it cannot be laid in wet areas or laid to falls.
This type of screed is similar to an Anhydrite screed but uses cement instead of calcium sulphate, it is generally much stronger and can be rapid drying, although available it is not as common in use.
All screeds expand and contract to some degree so allowance has to be made for this. The perimeter insulation fitted with underfloor heating allows for some of this, however large areas will need to have expansion joints or crack inducer cuts in the screed itself to allow movement and avoid screed cracking. Expansion joints will also be required to mirror any expansion joints in the floor slab. These should be as recommended by the screeder or architect.
Day joints are positions where the screed has been finished on one day and will be carried on the next day. In these positions, to avoid cracking the joint needs to be reinforced with mesh to bond the screed together.
Alternatively an expansion joint could be fitted in this position.
Where the screed is to be finished with a rigid tile, marble or stone topping the expansion provisions are very important as screed movement can crack the floor finish. The flooring should be designed by the floor installer detailing expansion provision in the floor tiles themselves. This can then be mirrored with a separate bedding layer with expansion joints or in the screed below.
Alternatively, a de-bonded bedding layer for the floor finishes can be installed above the screed.
All screeds have to be installed to a British Standard of level and flatness.
Flatness –the variation in gap under a straightedge placed anywhere on the surface to be not more than the following.
- 10 mm under a 2mtr straightedge--SR3
- 5 mm under a 2mtr straightedge—SR2 #
- 3 mm under a 2mtr straightedge—SR1
# In general use
Permitted level tolerance from floor datum +/– 15 mm
In sand cement type screeds the use of D49 mesh or chicken wire or an SBR slurry consisting of polymer, cement and water can be used to reinforce the screed to avoid cracking. In areas where a number of underfloor circuits can come together such as some manifold locations, or where the screed is below the recommended thickness, the screed should be reinforced by the installation of D49 mesh, at mid point in the screed, over the underfloor pipework.
If an adhesive or other finish is to be applied to the screed, it may not be able to be applied directly; a sealer may be required first. Always check with adhesive/finish manufacturer.
No concrete floor will be flat and level on a building site, so it is best do a level floor survey to ensure enough depth above the floor slab is available for the underfloor heating and screed. When specifying screed depths, ensure the minimum specified depth allows for some intolerance in the floor slab.
Screeds are not a wearing floor finish and should always be protected until floor covering is fitted
moisture testing of modern screeds must be done using a Carbide Bomb Tester not an electrical resistance type –these can be obtained from the Flexidry shop if required www.flexidry.shop.com Tel 0845 555 5656
Always contact the screed manufacturer for specific requirements.



